I did not want to fill the passageways in my jack with copper shavings from digging it out in pieces. I wonder if the little metal seal fell off or if it is displaced inside preventing the threads to engage. I will check the fluid level again after I have used the jack several times. Our large inventory, sales force knowledge and equipment service capabilities make us the go-to provider for repairs of your system, regardless of the complexity.

It is your choice. That same author also said most safety overload screws are about two turns looser than the bottoming out point.

You can enlarge images in your browser to see more detail, or save them in PDF and do the same. After a few tries, it was clear. Unfortunately for those without welders, making that tool required welding. e-How does offer a step-by-step procedure for rebuilding a hydraulic jack in text, but it is quite general. A hydraulic floor jack is used to lift heavy vehicles to be able to work underneath them. Feel free to post comments or questions below! Brake fluid makes the seals swell.

1995-2018 MH Sub I, LLC dba Internet Brands. In order to make that work, I planted my foot against the end of the frame that is not shown in the photo. The kit I need is not the one I would have thought, but is actually for a Lincoln/Walker jack. very informative and helpful: 4 months ago The graphic for this step is an exploded diagram of a hydraulic jack and a list of parts. Thank you very much. Then fill it again.

The third photo shows the tool in use. I checked to be sure it was adequately filled with fluid, but that was not the problem. When putting fluid into a jack never use anything other than hydraulic jack fluid. The third photo shows the parts for the safety overload valve in the order in which they are inserted. Fourth photo--This photo was also used in step 6 to illustrate removal of the nut. Just below it is the replacement part my jack requires. Second photo--Coat the new neoprene seal with fresh jack oil. Unless you are a hobbyist and like to tinker/gamble your time and money, I don’t find it worth my time trying to repair a jack not knowing for sure it will work or be safe when I’m through.

I made a special tool for assembling the plunger body again. That got it started. Insert a magnetic tool and pull out the cone-shaped plug. (The photo is from that step.) (I was able to pull the lift…

Perhaps he can give you more help. Phil b thank you for your info on this nice jack, I have the identical jack had problems finding out much about it. Second photo--Install the parts in the order shown in this photo from step 8. At the left three leather seals are shown. The blade on the screwdriver broke! The metal plugs have been removed. I only did a little cosmetic damage to the nut. Remove all four. It also has a diagram of what is inside. See it and how it is used in the second and third photos at step 10. First photo--The halves of the jack frame will need to be spread to get the bottle jack unit out for repair.

The first photo shows the ram and ram nut (or tank nut, also top nut) at the end of the bottle jack. In the video from step 3 showing a man taking the ram nut off of a bottle jack, the ram nut came loose quite easily. Two large screws are below them. There is one on each side of the jack frame. Remove the nylon collar behind the seal and clean away any fragments. I have an 8 year old Central Hydraulics 1-1/2 ton aluminum jack (Harbor Fre... OK so I heard you can substitute motor oil to top off you jack fluid if you... i got a 8 ton bottle jack that was in the garage for a while. The ball sizes in my jack are: 5/16 inch (7.94mm), 7/32 inch (5.55mm), and 5/32 inch (3.96mm). The lift arm no longer rises when the handle is pumped up and down. Just search for "hydraulic jack manual." Place the bottle jack unit into a pan and drain the oil as best you can. 2 years ago

(Be careful not to scratch the inside of the cylinder. An imported floor jack comparable in capacity to mine lists for around twice the cost of the parts kit I bought, sometimes even less than twice the cost of the parts kit. Tighten the nut more and more until the plunger appears it may become sluggish to return. Check for leaks.Conclusions--I did not find any clearly damaged seals in my jack, other than cracks in an "O" ring on part of the release valve, but it was a non-critical part.

The spring on the plunger is too strong for that on this jack.

It screws to the cylinder, so the cylinder should be difficult to remove, too. Then, set it into the hole in the cylinder and press it firmly. Remember to always exercise caution when working on equipment like this.

Same part number that dates to 1975, I bought new at a NAPA store in Danbury, Ct. I could probably have removed the old seal without dismantling the plunger, but the threaded pin, nut, washer, and seal would have been retracted about 1 inch into the plunger body, and it would have been difficult to pry the seal out of the plunger body without compressing the spring in the plunger.

Videos sometimes disappear from the Internet. 1 year ago. Answer The first photo shows a paper towel I pressed into the cylinder and rotated with a screwdriver without letting the screwdriver touch the sides of the cylinder. Several firms sell rebuild kits for hydraulic jacks. Be aware that additional oil will pour out of the jack in coming steps. Dirt may have found its way into the passageways where the balls are. Just to reiterate, the purpose of the overload/safety valve is when in the event that your jack reaches its PSI limit, the hydraulic jack … on Step 12. If the plug is damaged, you will need to buy a new one to replace it later. I will have less difficulty exchanging an unopened parts kit than I would have trying to exchange a kit I had opened, in case the wrong one was shipped to me. There is one thing I learned that is worth knowing. The screw for the check valves is quite tight. I kept a cup of cold water near my grinding wheel to avoid softening the bolt with heat. Replace the neoprene seal ring inside the narrower opening. On my jack the nut was stuck on very hard. If filling with fluid and purging air from the system do not restore function, there is probably internal leakage, even though fluid is not leaking from the jack. When this machine is not working properly, most of the time it is a failure in the plug or dirt in the hydraulic fluid. I understand. If you want to attempt rebuilding a jack and you are not a member of Instructables, I would encourage you to pick a password and a screenname, and join. I will discuss how tight to tighten the locking nut after treating how to install the spring assembly onto the plunger body. New plugs are included in the parts kit. A wooden popsicle stick cut off square makes a good tool for removing oil residue without scratching the steel. Rebuilding a Hydraulic Floor Jack: This is a 1 1/4 ton hydraulic floor jack my father passed on to me. Fourth photo--Place the bottle jack unit in a vise and use a wrench to remove the plunger mechanism. I am enjoying posting things I have learned and done since I got my first to…, step-by-step procedure for rebuilding a hydraulic jack. Reply It is #8 on the hardness scale.

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